|Product Name:||Plastic Injection Mold||Type:||Series Mold|
|Cavity:||1*1||Core/Cavity Material:||1.2343/1.2311/SKD61,S136,P20,H13,738H ...|
|Surface Finishing:||Polishing||Runner System:||Cold Runner|
Small precise plastic parts for Injection Mold Parts
|Electronic parts||Size||Depends on customers requirement (2D/3D)|
|Function||Plastic parts in electronic products,including functionality and aesthetic|
|Brand||Canon, Epson, Brother, Sony, Tyco, Audi, Honda, Toyota and Flextronics, Fuji Xerox, HP, JST, Kyocera, Panasonic, BMW, Sanyo, ZTW|
|Mould||Type||Prototype mold and series/production mold|
|Standard||Hasco copy,DME copy,LKM,FUTABA,other|
|Injection||Cold runner/hot runner(Moldmaster,YUDO,INCOE,HUSKY,MOLD-TIP,other|
|Cycle life||500k~1000k shots|
|Service||One stop service||Design- Mockup- Manufacturing- Assembly|
CAD/CAM technical platform and perfect engineering data switching system which enable us to have elastic choices to offer service to our customers.
DXF, DWF, PRT, SAT, IGES or STE format for mold design and layout
|Mockup||Rapid laser mockup /CNC mockup process|
|Manufacturing||Prototype mold,production mold,plastic parts production|
Latest precise detecting instruments
Well trained and skillful inspectors
Timely feedback to manufacturing department
High yield rate and timely delivery
SAMPLES SHIPPED BY FEDEX,DHL,TNT,UPS
Sea or air shipment for Mold/mass production
1. Forwa mould is able to offer the full range of service from mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.
2. Engineering/ Technical
﹡ Mold design
﹡ Mold flow analysis
﹡ Project management
﹡ Supplier Managed Inventory
﹡ Design for Manufacturing
﹡ Value Analysis
3. Mold Build
﹡ Mold up to 450 tons
﹡ Complex Surfaces
﹡ Assembly Fixtures
﹡ Hot-Runner Capability
4. Technical Injection Molding
﹡ 20 to 450 Tons Injection Molding Presses
﹡ Structural Foam
﹡ Small Precision and Large Cosmetic
﹡ Gas Counter Pressure
﹡ High Pressure Thin wall
﹡ Robotic and Automated Pick and Place
5. Secondary Operations
﹡ CNC Machining
﹡ Sonic Welding
﹡ Heat Staking
﹡ Hot Stamping
﹡ Pad Printing
﹡ Solvent Bonding
﹡ Water Based Paint
﹡ Powder Coat Paint
﹡ EMI/RFI Spray on Shielding
Complex, critical-use parts are hard to make because they often involve challenging shapes, sizes, and materials. Many custom injection molders simply don’t have the expertise, equipment, or know-how to make these components.
This is where Forwa comes in China,We specialize in making custom, critical-use plastic parts or products with tolerances as tight as .001 inches.
This advanced level of injection molding relies on our deep knowledge of material science and advanced injection molding equipment and controls. Our plastic injection molding process is ideal for making high-performance, complex products from multiple materials that require the highest precision.
Complex custom plastic injection molding relies on multiple scientific methods, analytical tools, and molding process technologies to achieve the performance requirements for critical-use plastic components.
This approach optimizes the four key stages of product development:
It is most beneficial to start a custom plastic injection molding project early in the design phase, when adjustments can be made easily without having a significant effect on total costs and product timeline. This is where all options are considered to maximize the product’s design for manufacturability.
Material selection is one of the most critical steps in complex custom plastic injection molding.
As critical-use products become more complex, designs increasingly require multiple materials.
These polymers must be compatible over a range of conditions to ensure permanent bonding and flawless performance.
During the plastic injection molding process, the molten plastics are monitored using sensors in the mold cavity that measure parameters like pressure and temperature.
If needed, adjustments can be made in real time during the molding process to make sure that high-quality products are consistently produced.
Depending on product design and end use, molding technologies that are utilized during complex custom injection molding include scientific molding, insert molding, multishot molding, and overmolding. For example, overmolding adds a soft-touch exterior to products that enhances grip and provides a stylish appearance that’s attractive to consumers. It also reduces shock and vibration, dampens sound, provides electrical insulation, and improves chemical/UV resistance—all of which increase product longevity.
The custom plastic injection molding process can be customized for any project to maximize quality and manufacturability.
It starts with communication—in order to design the best possible process, we must understand, at a deep and holistic level, the client’s vision for the product.
Perhaps most important, our plastic injection molding process gives engineers the design freedom to create new features and more advanced products. By streamlining the production process and speeding up production, custom injection molding results in higher quality, lower costs, and satisfication.